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The most important highlights at a glance

Ergonomic control panel with 24" screen
New cutting direction against the fence
Double measuring system on the material pusher
Automatic cutting length recognition
Saw carriage with main and scoring unit

With its construction and standard configuration, the largest saw from the kappa automatic series, meets the requirements of the most important factors of modern production: 

  • The automatic cutting height adjustment for the optimum saw blade entry angle and maximum saw carriage movement smoothness ensures a high-end edge finish.
  • The dual measuring system guarantees maximum repeatability.
  • The pressure bar opens in relation to the height of the material, reducing the time required to move the material and hence ensuring maximum productivity and the shortest cutting cycles.
  • An ever increasing factor in production are the energy costs. Our “Green Line package” with its controlled extraction gates and direct control of the motors can reduce energy consumption by up to 30%.
  • One of the lowest operating noise levels, helps the environment and protects the health of the operator.

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Automation solutions
  • Software and machines from a single supplier
  • Tailor made financing solutions

Details & Accessories

Equipment & Specifications

Electrics
001
3x 400 V motor voltage, 50 Hz motor frequency
Standard equipment
002
3x 230 V motor voltage, 60 Hz motor frequency
Option
Motor power 12 HP (9 KW)
Standard equipment
Motor power 18 HP (13.5 KW)
Option
11
Continuous speed regulation for main saw blade, 2000–6000 rpm (9 kW)
Option
15
Continuous speed regulation for main saw blade, 2000–6000 rpm (13.5 kW)
Option
12
Spraying unit to assist in processing light metals or plastics
Option
13
Air conditioning for electrical cabinet
Option
Cutting length and pressure beam
Cutting length 3200 mm (Material sliders 3200 mm)
Standard equipment
Pressure bar opens in relation to the height of the material
Standard equipment
Pressure bar with controlled extraction gates
Standard equipment
16
Adjustable pressure settings for the panel clamps and pressure bar
Option
2 pressure settings via the controls
Standard equipment
Saw carriage
Cutting direction towards the fence
Standard equipment
Continuously adjustable feed rate (5–100 m/min)
Standard equipment
Return speed 130 m/min
Standard equipment
Cutting length controlled automatically by laser sensor on saw carriage
Standard equipment
24
Dust package for the saw carriage
Option
22
Electronic, continuously adjustable cutting height (including groove function)
Standard equipment
2.2 kW scoring unit with pneumatic lowering
Standard equipment
25
Motorised scoring unit that can be adjusted from the control panel
Option
26
Postforming aggregate for workpieces up to 50 mm in height (incl. motorised scoring unit adjustment from the control panel)
Option
Main saw blade Ø 355 mm, 100 mm saw blade projection
Standard equipment
Scoring unit Ø 150 mm
Standard equipment
Saw blade quick-lock (main saw + scoring unit)
Standard equipment
Work piece tables
Machine table in polished steel
Standard equipment
27
Narrow cut device
Option
Left hand table providing the right angle with air-cushion, 2300 x 600 mm
Standard equipment
2000 mm right angle fence
Standard equipment
2 work piece tables 2300 x 600 mm
Standard equipment
28
Moving device with linear guides for the side tables, price per table
Option
Slide-in infill tables between air cushion tables
Standard equipment
Material slider and stack clamp
Material slider working range in mm
3200
Number of roller tracks as a support behind the machine table
9
Number of panel clamps equipped with 2 fingers, opening height 90 mm
6
Material slider (forward/backward motion) 25/80 m/min
Standard equipment
38
Automatic start from preset trimming position detected by laser sensor behind the machine table
Standard equipment
39
Automatic pressure device (50–1200 mm)
Standard equipment
40
Additional package clamp at position 755 mm to the angle stop
Option
43
3 veneer fences, pneumatic control, 1-finger operation
Option
Machine control
Electonic control with a 24” TFT-screen
Standard equipment
44
24” touch-screen instead of TFT monitor
Option
„Green Line Package“ for reduced energy consumption
Standard equipment
PC with Windows 7 Professional operating system
Standard equipment
Operating hours counter, running meter, service intervals
Standard equipment
51
Laser cut line indicator
Option
52
Mitre cutting, operation via the controls
Option
53
Cut out function, operation via the controls (#22)
Option
61
Thermo-label printer for interactive label printing, including label editor
Option
71
Cutting optimisation software “Standard Optimizer” for the machine
Option
72
Cutting optimisation software “Easy Optimizer” for the machine
Option
73
Cutting optimisation software “Cutting Optimiser” for the machine
Option
74
Cutting optimisation software “Cutting Optimiser”, for the office and machine
Option
75
Edge processing module for the "Easy Optimizer" cutting optimisation program (# 72 /! 71/ !73 / !74)
Option
76
Panel and waste management for the "Cutting Optimizer" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
77
User label editor for the "Cutting Optimizer" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
78
Barcode for the "Cutting Optimizer" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
79
Shapes for the "Cutting Optimizer" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
80
ASCII Export for the "Cutting Optimizer" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
87
ASCII Import for the "Cutting Optimiser" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
88
Network version for the "Cutting Optimizer" cutting optimisation program (# 73 / # 74/ ! 71 / ! 72)
Option
Scissor lift table
81
3200 x 2100 mm scissor lift table with height and positioning control
Option
Important Accessories
03.07.35572 - HW-quality panel partitioning saw blade Ø= 355 mm, W= 4.4/3.2 mm, d= 30 mm, Z72 TZ/FZ/FZ
Option
03.10.15036 - HW-quality conical scoring unit saw blade Ø= 150 mm, W= 4.3–5.5 mm, d= 30 mm, Z36
Option
General
Extraction connection Ø in mm
120 / 100 / 100
Weight, kg
4500
Transport
91
Container packaging
Option
92
Transportation preparations for crane unloading
Option
L-motion loading system
Loading unit for the side loading of a machine from a stack of panels, workpiece dimensions: Length 2,000-4,200mm; width 600-2,100mm; min. thickness 8mm, stack height 1,800mm; max. weight 200 kg; density: chip board 650 kg/m³; MDF 750 kg/m³ Travel speed: X-axis 80 m/min; Y-axis 25 m/min; Z-axis 40 m/min Portal (10605) with 4 pillars; bridge girder; manipulator (10607) incl. load guides, lifting unit, driving system and electrical cabinet; suction beam (10609) with suction plates 1 vacuum circuit, vacuum generation through ejector weight detection (10610); 1 storage space (10615) incl. safety light barrier operating terminal with 17" touch panel; 3x400 volt; 20 A / 50-60Hz; 6 Bar; 720 NI/min
Option
L-motion loading system options
Rotating unit for workpieces
Option
Vacuum beam size adjustment
Option
Rear loading instead of side loading
Option
84
Signal transmission with the L-motion loading system
Option
85
Aligning unit 3,200mm
Option
86
Electrical cabinet in a special position
Option
Stacking places
615
Additional side panel stack
Option
616
Additional side storage position
Option
617
Additional rear panel stack
Option

Video

Format-4 Beam Saw & CNC with barbaric Panel Storage System

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